The retail industry is full of a range of boxes, each one having its distinctive perks and uses. One such packaging is custom tuck boxes. They are one of the most used boxes in the market, owing to their range of benefits, such as protection as well as customization. However, you might need to level up the protection aspect of this packaging for enhanced integrity and to reduce product damage during transit and shipment. Let’s have a look at how you can add to this protection feature of custom tuck boxes:

Understanding Custom Tuck Boxes

Before we dive deep into the details, let’s have a look at the structure of custom tuck boxes. Made of resilient materials, their main purpose is to securely hold and protect your items. This tuck packaging comes in typical square or rectangular geometry in a unibody design. Both sides of these boxes have flaps that tuck into the structure to create a protective container. Apart from product security, such packaging leverages the following perks: 

• They are versatile in nature, letting you pack a wide range of items.
• These boxes can be customized as per your product as well as target audience needs.
• Thanks to their simple design, they are one of the most affordable packaging.
• They streamline the packaging process and produce less waste.

You will find the common use of these boxes for retail and gift packaging as well as for the manufacturing of subscription boxes and industrial applications. Based on their usability, different types of custom tuck boxes exist – the most common ones are given below:

1. Straight Tuck End Boxes (STE): This packaging has tucks on the same sides on both ends, giving a clean and professional look.

2. Reverse Tuck End Boxes (RTE): This type has tucks on opposite sides on both ends, making them ideal for the packaging of heavy items.

3. Tuck Top Auto Bottom Boxes (TTAB): This type has top flaps that tuck in and the bottom is pre-glued that automatically folds in place. 

Key Factors in Enhancing Protection

As explained earlier, the main purpose of custom tuck boxes is to protect your items. The following are the factors that contribute to this aspect: 

Materials 

The material of any packaging is the major aspect that reinforces it. Custom tuck packaging can be made from any of these materials to vitalize its security feature:

Cardboard: The most common and primal type of material that is used for this packaging is cardboard. It is made of paper pulp and is quite durable in nature. 

Paperboard: This type is comparatively less durable but adds not so much weight to overall packaging. Made of cellulose fibers, they ensure less shipping costs due to their overall low transit weight. 

Kraft paper: This is one of the most durable types. It is also made of paper pulp, but multi-layers feature double their protection feature. Owing to the fact that their manufacturing process is unbleached in nature, they are also one of the most green materials. 

Rigid stock: The most durable type, rigid paper, is made by combining both paper and cardboard. Thanks to their strong safekeeping, they are preferred for the packaging of luxury items. 

Structural Design

Apart from the materials, a robust structure is also essential in enhancing the protection of your products. Key design elements include:

Reinforced edges: These areas are more prone to damage in case of any falls, drops, and impacts. Strengthening these areas can provide protection to your items during rough handling.

Multi-wall build: Materials such as corrugated stock have multi-ply walls. You can even use a double- or triple-walled structure in cardboard or Kraft stock for enhanced durability. 

Interlocking flaps: Tuck-end boxes have a female recessive end where the flaps fix themselves for protection. You can also go with other types, such as magnetic closures or snap locks, to protect the items. 

Advanced Protective Features

Let’s talk about the elephant in the room – how to enhance the protection of custom tuck boxes. Some of these ways are mentioned below:

1. Custom Inserts

Inserts are added in the boxes to add an intrinsic protection factor to your products. They are mostly preferred for fragile items. Different types of custom inserts exist in the market. For instance, foam inserts are custom-cut foams and are added to provide a snug fit to your items. They absorb the shock and prevent internal movements during transit. 

Bubble wraps are lightweight components, excellent for cushioning and for wrapping. Their benefit is that they can be used for the covering of individual items. Molded pulp is another type, made of light recycled material, which renders them eco-friendly in nature. They offer one of the most robust protections as well as durability. 

Custom dividers can also be used in this regard. Although their main role is to present the items, they create a custom snug fit that minimizes movement during transit. 

2. Tamper-Evident Seals

These are the essential protective features that are used to double the security feature. The added benefit is that these tamper-evident seals tell whether the product has been used or not. They are mostly used in medicinal packaging or custom CBD boxes. There are different ranges of such seals. 

Security tape is added for used-for-once purposes. On the other hand, void labels also exist. These labels leave a readable “VIOD” word if they are peeled from the boxes. Breakaway seals break apart when the box is opened. This indicates that someone has opened the box. 

3. Waterproof Coatings

The purpose of protection is not just to secure your items during transit or on the shelves – it also prevents the boxes from humidity and moisture. This aspect is crucial for items that are sensitive to water, such as medicinal or food goods. The best way to protect your boxes from the water is by coating them. 

For this purpose, you can leverage water coating, UV coating, or laminates. Water-based coating is simply the spray of a liquid that protects from moisture. UV coating is cured with ultraviolet light that creates a durable and glossy finish. Laminates involve the wrapping of a plastic lamination film that is one of the most durable coatings. 

4. Anti-Static Protection

If you are going to pack electronics items such as bulbs in your packaging, you may need boxes with anti-static protection. Since static electricity can damage such items, you can use different techniques to make your goods prone to this aspect. For instance, anti-static foams exist in the market that are treated with agents to protect sensitive goods. Similarly, you can add static shielding bags in your packaging, which acts as a barrier against the charges and adds protection. 

If you are looking to increase the protection of your custom tuck boxes, get help from the experts at Packaging Mania. We have a seasoned team that has a grasp on how to double the strength factor of your boxes, leading to enhanced security. Contact us now and learn various ways we craft the packaging that offers ultimate shielding to your items. Avail up to 30% off on your boxes, free shipping, and complimentary design support.